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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 708 (Engine Mechanical - 3.1L (On-Vehicle)) >> Repair Instructions >> Valve Rocker Arm Cover Replacement - Left (Front) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new gasket and new bolt grommets to the valve rocker cover. Ensure that the gasket is seated properly in the valve groove.
  2. Apply sealer in the notch on the cover. Use GM P/N 1052917 or the equivalent.
  3. Install the valve rocker cover.
    CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the valve rocker cover bolts.

    Tighten 

    Tighten the valve rocker arm cover bolts to 10 N.m (89 lb in).

    5. Fig 1: Installing Valve Rocker Cover
    G01810937Courtesy of GENERAL MOTORS CORP.
  5. Connect the PCV valve vacuum line.
  6. Install the thermostat bypass pipe. Refer to THERMOSTAT BYPASS PIPES REPLACEMENT in Engine Cooling.
  7. Install the front ignition wire harness.
    8. Fig 2: Installing Front Ignition Wire Harness
    G01810938Courtesy of GENERAL MOTORS CORP.
  8. Refill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM in Engine Cooling.
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