Installation Procedure

WARNING: This page is about a different car, the 2002 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.

Place the cylinder head gasket into position over the dowel pins. Ensure that the THIS SIDE UP note is showing.
If removed, install the following components:
- Spark plugs.
- Engine lift bracket.
- Exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - LEFT in Engine Exhaust.
Install the cylinder head.

Fig 1: Cylinder Head

Courtesy of GENERAL MOTORS CORP.

Coat the cylinder head bolt threads using GM P/N 1052080 sealer or an equivalent.
CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
Install NEW cylinder head bolts.
Tighten

Tighten the cylinder head bolts to 66 N.m (44 lb ft) in the sequence shown. Use the J 36660-A in order to tighten the bolts an additional 95 degrees.

Fig 2: Cylinder Head Bolt Tightening Sequence

Courtesy of GENERAL MOTORS CORP.

Install the intake gasket.
Install pushrods and rocker arms. Refer to Valve Rocker Arm and Push Rod Replacement .
Install the upper and the lower intake manifolds. Refer to the following procedures:
- Intake Manifold Replacement - Lower
- Intake Manifold Replacement - Upper
- Install oil level indicator and tube. Refer to Oil Level Indicator and Tube Replacement .
Install the crossover pipe. Refer to EXHAUST CROSSOVER PIPE REPLACEMENT .

Fig 3: Installing Crossover Pipe

Courtesy of GENERAL MOTORS CORP.

Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM in Engine Cooling.