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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 625 (Transfer Case - NVG 263-NP1 (SELECTABLE)) >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Rear >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the J 45380,  install a NEW rear output shaft bushing.
    • Install the bushing or the finger section of the J 45380. 
    • Install the finger section to the main body of the J 45380. 
    • Position the bushing and tool to the case.
    • Using a hammer and J 45380,  install the bushing.
    Fig 1: Installing Rear Output Shaft Bushing
    G01668950Courtesy of GENERAL MOTORS CORP.
  2. Position the rear output shaft seal in the transfer case.
  3. Using the J 37668-A  , install the transfer case rear output shaft seal.
  4. Fig 2: Installing Transfer Case Rear Output Shaft Seal
    G01668951Courtesy of GENERAL MOTORS CORP.
  5. Install the rear propeller shaft.
  6. Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement .
  7. Install the transfer case shield.
  8. Lower the vehicle.