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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 623 (Transfer Case - NVG 246-NP8 (2-Speed Automatic)) >> Repair Instructions >> Transfer Case Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Rotate the transfer case so that it is perpendicular to the transmission assembly.
  2. Raise the transfer case into position.
  3. Rotate the transfer case so that it is aligns with the transfer case adapter.
  4. Install the transfer case assembly.
  5. Install the transfer case retaining nuts. Tighten the transfer case retaining nuts to 50 N.m (37 lb ft).
  6. Install the transfer case vent hose.
  7. Install the transfer case electrical wiring harness.
  8. Install the motor/encoder electrical connector.
  9. Install the front propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT - FRONT .
  10. Install the rear propeller shaft.
  11. Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement .
  12. Install the transfer case shield. Refer to Transfer Case Shield Replacement .
  13. Lower the vehicle.
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