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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 592 (Power Steering System) >> Repair Instructions >> Steering Gear Pitman Shaft & Housing Cover Replacement - Off Vehicle (700 Gear) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Screw the pitman shaft (4) to the side cover (8) until it fully seats to the side cover (8).
  2. Install the adjuster lock nut (1). Do not tighten the adjuster lock nut (1) until the pitman shaft adjustment is completed.
  3. Install the pitman shaft assembly (4) and the side cover (8) to the steering gear housing (7).
  4. Install the bolts (2). Tighten the bolts (2) to 60 N.m (45 ft lbs).
  5. Install the lock washer (2).
  6. Install the nut (3).
  7. Refer to Pitman Shaft Over-Center Preload Adjustment - Off Vehicle (700 Gear)  to adjust the pitman shaft.
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