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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 592 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Rack & Pinion) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a hoist. Support the vehicle with suitable safety stands.
  2. Remove both of the front tire and wheel assemblies.
  3. Remove the engine shield, if equipped.
  4. Remove the outer tie rod end from the steering knuckle. Refer to Tie Rod End Replacement - Outer .
  5. Remove the stabilizer shaft. Refer to Stabilizer Shaft Replacement .
  6. Place a drain pan under the lines in order to catch the fluid
  7. Remove the power steering high pressure line (2) from the rack and pinion assembly (3).
  8. Fig 1: Rack & Pinion Assembly
    G01666958Courtesy of GENERAL MOTORS CORP.
  9. Remove the power steering low pressure line (1) from the rack and pinion assembly (3).
  10. Remove the coupler clamp bolt from the intermediate shaft.
  11. Remove the intermediate shaft from the rack and pinion assembly.
    Fig 2: Intermediate Shaft
    G01666959Courtesy of GENERAL MOTORS CORP.
  12. Remove the rack and pinion assembly mounting nuts (1), the washer (2) and the bolts (4).
  13. Remove the rack and pinion assembly (3) from the vehicle.
    Fig 3: Rack & Pinion Assembly
    G01666960Courtesy of GENERAL MOTORS CORP.