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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 580 (Steering Wheel & Steering Column) >> Repair Instructions >> Intermediate Steering Shaft Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: The wheels of the vehicle must be straight ahead and the steering column in the LOCK position before disconnecting the steering column or intermediate shaft from the steering gear. Failure to do so will cause the SIR coil assembly to become uncentered, which may cause damage to the coil assembly.
  1. Install the J 42640  in the steering column lower access hole.
    Fig 1: Installing J 42640 In Steering Column Lower Access Hole
    G01687910Courtesy of GENERAL MOTORS CORP.
  2. Remove the protective cover from the steering column under the Instrument Panel to gain access to the bolt.
  3. Remove the bolt (3) retaining the intermediate shaft (2) to the steering column (1).
    Fig 2: Removing Bolt Retaining Intermediate Shaft To Steering Column
    G01687911Courtesy of GENERAL MOTORS CORP.
    WARNING: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed.
  4. Raise the vehicle. Support the vehicle with suitable safety stands.
  5. Mark the Intermediate Shaft to Steering Gear alignment before removal.
  6. Position the intermediate shaft cover (1) for access to the lower shaft pinch bolt. Turn the steering wheel to allow access to the pinch bolt.
    Fig 3: Positioning Intermediate Shaft Cover
    G01687912Courtesy of GENERAL MOTORS CORP.
  7. Remove the intermediate shaft retaining bolt (3) from the steering gear stub shaft.
  8. Remove the intermediate shaft from the vehicle.
    Fig 4: Removing Intermediate Shaft Retaining Bolt
    G01687913Courtesy of GENERAL MOTORS CORP.