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Shift Solenoid Leak Test

WARNING: This page is about a different car, the 2002 Buick Regal, 2002 Buick Century, 2001 Buick Regal, and 2001 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: This procedure tests ON/OFF type solenoid valves.
NOTE: Visually inspect the physical condition of the solenoid before testing. Inspect the "O" rings before and after the test to be sure that they are not cut or damaged.
  1. Remove the solenoid from the control valve body.
  2. Install the 1-2 or the 2-3 shift solenoid valve into bore number 2 of the Solenoid Testing Kit (J 44246) and install the factory retainer clip to retain the solenoid. See Fig 1 .
  3. Connect the solenoid testing harness supplied with the solenoid tester to the solenoid. See Fig 2 .
  4. CAUTION: DO NOT use air pressure in excess of 120 psi (8.44 kg/cm2 ). Excessive pressure will not allow the solenoid ball check valve to seat properly. Recommended air pressure is 50 psi (3.52 kg/cm2 ).
  5. Apply compressed air to the solenoid tester.
  6. Air should flow through the solenoid. If air does not flow through the solenoid, replace the solenoid.
  7. Connect the solenoid testing harness to the positive and negative battery terminals.
  8. Observe if the solenoid is operating electrically. An audible clicking noise can be heard when connecting or disconnecting power.
  9. NOTE: All solenoids need to be energized to seal. A small amount of air leakage of about 3 psi (.21 kg/cm2 ) is normal.
  10. Observe the air flow through the solenoid. The flow will completely or nearly completely stop. Replace the solenoid if there continues to be an obvious air leak when the solenoid is energized.
  11. Install the solenoid into the control valve body.
Fig 1: Installing Shift Solenoid Into Solenoid Tester
G00073398Courtesy of GENERAL MOTORS CORP.
Fig 2: Installing Solenoid Tester Air & Electrical Connections
G00073399Courtesy of GENERAL MOTORS CORP.