LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 548 (Engine Mechanical - 2.2L) >> Removal And Installation >> In-Vehicle >> Crankshaft Balancer Pulley Replacement >> Installation

Crankshaft Balancer Pulley Replacement: Installation

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate front seal and sealing surface of pulley with clean motor oil.
  2. Install balancer pulley onto crankshaft indexing keyway. Use care to properly align flats on balancer pulley with flats on oil pump drive in front cover assembly.
  3. Install crankshaft damper pulley.
  4. Install new crankshaft balancer pulley bolt with washer assembly.
    Fig 1: Installing New Crankshaft Balancer Pulley
    G01039210Courtesy of GENERAL MOTORS CORP.
  5. Install crankshaft pulley holder J38122.

    Torque: 

    Crankshaft Pulley Bolt: 100 N.m (74 ft-lbs)+75° 

    Fig 2: Installing Crankshaft Pulley Holder
    G01039211Courtesy of GENERAL MOTORS CORP.
  6. Route belt around alternator and A/C compressor.
    Fig 3: Routing Belt Around Alternator And A/C Compressor
    G01039212Courtesy of GENERAL MOTORS CORP.
  7. Install accessory drive belt J39914 tool onto tensioner and unload spring tension from tensioner while positioning belt.
  8. Release tensioner and remove tool.
  9. Install right engine inner splash shield.
  10. Install right wheel and hand-tighten wheel nuts.
  11. Lower vehicle.

Torque: 

Wheel Nuts: 125 N.m (92 ft-lbs) 

Fig 4: Installing Accessory Drive Belt Tool
G01039213Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals