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Cam Cover And Gasket Replacement: Installation

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Visually inspect camshaft cover gasket for signs of leakage. Camshaft cover gasket is reusable if not damaged.
  2. Assemble camshaft cover and gasket. Use care to make sure gasket is located in retaining groove on camshaft cover.
  3. Install cover on cylinder head and hand-tighten bolts.

    Torque: 

    Camshaft Cover Bolts: 10 N.m (89 in-lbs) 

    Fig 1: Installing Cover On Cylinder Head And Hand-Tighten Bolts
    G01039201Courtesy of GENERAL MOTORS CORP.
  4. Reposition fuel line assembly.
    NOTE: An open-end wrench must be used to support the fuel line-to-rail connection during loosening/tightening to avoid damaging fuel rail assembly.
  5. Install transfer line fitting at fuel-to-fuel rail.

    Torque: 

    Transfer Line Fitting-to-Fuel Rail: 10 N.m (89 in-lbs) 

    Fig 2: Installing Transfer Line Fitting At Fuel-To-Fuel Rail
    G01039202Courtesy of GENERAL MOTORS CORP.
  6. Connect fuel rail bracket and bolt to cylinder head.

    Torque: 

    Fuel Line Bracket Bolt: 10 N.m (89 in-lbs) 

    Fig 3: Connecting Fuel Rail Bracket And Bolt To Cylinder Head
    G01039203Courtesy of GENERAL MOTORS CORP.
  7. Connect ground strap to camshaft cover assembly.

    Torque: 

    Camshaft Cover Ground Strap Bolts: 10 N.m (89 in-lbs) 

  8. Connect degas hose and clamp to cylinder head.
  9. Connect degas hose bracket and bolt to cylinder head.

    Torque: 

    Coolant Pipe Bracket Bolt: 10 N.m (89 in-lbs) 

    Fig 4: Connecting Ground Strap To Camshaft Cover Assembly
    G01039204Courtesy of GENERAL MOTORS CORP.
  10. Install ignition module assembly to cam cover and hand-tighten retaining bolts.

    Torque: 

    Ignition Module-to-Camshaft Cover Bolts: 8 N.m (71 in-lbs) 

    Fig 5: Installing Ignition Module Assembly To Cam Cover
    G01039205Courtesy of GENERAL MOTORS CORP.
  11. Install outlet resonator/duct assembly into position.
  12. Connect PCV fresh air vent hose assembly.
  13. Tighten clamp at throttle body assembly.
  14. Position outlet resonator/duct assembly up with support bracket and install pushpin.
  15. Tighten clamp at air cleaner assembly.
  16. Connect intake air temperature (IAT) sensor connector.
  17. Install air cleaner outlet duct assembly.
  18. Connect negative battery cable.

Torque: 

Battery Terminal Bolt: 17 N.m (13 ft-lbs) 

Fig 6: Installing Air Cleaner Outlet Duct Assembly
G01039206Courtesy of GENERAL MOTORS CORP.
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