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Front Brake Pads: Installation

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a C-clamp, bottom piston into the caliper bore. Use an old brake pad or wooden block placed across the face of the piston.
  2. On AWD models, install the inboard and outboard brake pads.
  3. On RWD models, install retainer spring onto the inboard brake pad.
  4. Install the outboard brake pad.
  5. Compress the outboard pad ears to the caliper. See Fig 1.
  6. On all models, install the caliper mounting bolts. Tighten to specifications. See TORQUE SPECIFICATIONS .
  7. On AWD models, remove wheel lug nut securing rotor to hub.
  8. On all models, install wheels.
  9. Lower vehicle.
  10. With engine off, gradually apply brake pedal about 2/3 of the pedal's travel distance.
  11. Slowly release brake pedal.
  12. Wait 15 seconds, then repeat step  10 until a firm brake pedal is obtained. This will properly seat brake caliper pistons and brake pads.
  13. Fill brake master cylinder to proper level.
  14. Burnish pads and rotors. To burnish pads and rotor, select a smooth road with little or no traffic. Accelerate vehicle to 30 MPH (48 km/h). Avoid overheating brakes while performing this procedure. Using moderate to firm pressure, apply brakes to bring vehicle to a stop. DO NOT allow brakes to lock. Repeat about 20 stops. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.
Fig 1: Bending Outer Pad Ears Toward Caliper
G91I13506Courtesy of GENERAL MOTORS CORP.