LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 457 (Engine Mechanical - 6.6L V8 Diesel) >> Removal & Installation >> Valve Rocker Arm, Shaft & Push Rod >> Installation

Valve Rocker Arm, Shaft & Push Rod: Installation

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate top of valves, valve bridge stem, valve bridge, and valve bridge pins with clean engine oil. Install valve bridge pins. Install valve bridges. Lubricate valve lifter end of push rod with clean engine oil.
  2. Install push rods. To ensure push rod is properly installed, gently pull up on push rod. You should feel resistance from push rod trying to lift valve lifter. Lubricate rocker arm shaft bolt threads, tops of push rods, rocker arms and rocker arm shaft with clean engine oil during installation.
  3. Install rocker arm shaft assembly to cylinder head. Tighten rocker arm shaft bolts to 30 ft. lbs. (41 N.m) in proper sequence. See Fig 1. Adjust valve clearance. Install and tighten lower valve rocker arm cover to specifications. Tighten in proper sequence.
Fig 1: Rocker Arm Shaft Bolts Tightening Sequence
G00277911Courtesy of GENERAL MOTORS CORP.