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Removal & Installation (Defrost Actuator)

WARNING: This page is about a different car, the 2002 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.

Remove the instrument panel I/P Trim Pad. See appropriate INSTRUMENT PANELS article in ACCESSORIES & EQUIPMENT. Remove the blue vacuum hose and the green vacuum hose from the defroster actuator. See Fig 1. Remove the defroster actuator. Lift the actuator lock tab. Slide off the actuator. See Fig 2. Remove the actuator linkage from the defroster door lever. Squeeze the tabs on the lever in order to remove the linkage. See Fig 3. To install, reverse removal procedure.

Fig 1: Identifying Vacuum Hose Locations At Defroster Actuator
G00189588Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing Actuator From Lock Tab
G00189589Courtesy of GENERAL MOTORS CORP.
Fig 3: Squeezing Tab To Release Defroster Actuator Linkage
G00189590Courtesy of GENERAL MOTORS CORP.