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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 421 (Engine Mechanical - 4.8L, 5.3L, & 6.0L (On-Vehicle)) >> Repair Instructions >> Cylinder Head Replacement - Right >> Removal Procedure

Removal Procedure

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  1. Remove the oil level indicator. Refer to Oil Level Indicator and Tube Replacement .
  2. Remove the intake manifold. Refer to Intake Manifold Replacement .
  3. Remove the coolant air bleed pipe. Refer to COOLANT AIR BLEED PIPE ASSEMBLY REPLACEMENT (4.8L, 5.3L, AND 6.0L ENGINES) in Engine Cooling.
  4. Remove the right exhaust manifold. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT (4.8L, 5.3L, AND 6.0L ENGINES) or EXHAUST MANIFOLD REPLACEMENT - RIGHT (8.1L ENGINE) in Engine Exhaust.
  5. Remove the pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
    6. Fig 1: View Of Cylinder Head & Bolts
    GM260149Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The cylinder head bolts are NOT reusable.
    NOTE: After removal, place the cylinder head on two wood blocks to prevent damage to the sealing surfaces.
  6. Remove the cylinder head bolts.
  7. Remove the cylinder head.
    8. Fig 2: View Of Right Cylinder Head Gasket And Alignment Pins
    GM63170Courtesy of GENERAL MOTORS CORP.
  8. Remove the cylinder head gasket.
  9. Discard the gasket.
  10. Discard the cylinder head bolts.
  11. Clean and inspect the cylinder head. Refer to Cylinder Head Cleaning and Inspection in Engine Mechanical - 4.8 L, 5.3 L, and 6.0 L Unit Repair.
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