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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 414 (Engine Mechanical - 4.8L, 5.3L, & 6.0L (Unit Repair)) >> Repair Instructions >> Piston and Connecting Rod Disassemble >> Press Fit Piston Pin

Press Fit Piston Pin

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Tools Required 

J 24086-C  Piston Pin Remover/Installer

  1. Using piston ring pliers, remove the piston rings from the piston.
    Fig 1: Removing Piston Ring
    G01674709Courtesy of GENERAL MOTORS CORP.
  2. Install fork insert J 24086-920A into fixture J 24086-10.
    Fig 2: J 24086-920A & J 24086-10
    G01674710Courtesy of GENERAL MOTORS CORP.
  3. Install the piston and connecting rod assembly onto J 24086-10.
  4. Install J 24086-107 into the piston pin and J 24086-88A through the fixture and into J 24086-107.
    Fig 3: Installing J 24086-107 Into Piston Pin & J 24086-88A Through Fixture & Into J 24086-107
    G01674711Courtesy of GENERAL MOTORS CORP.
    NOTE: After the installer hub bottoms on the support assembly, do not exceed 35 000 kPa (5,000 psi) pressure, this could cause damage to the tool.
  5. Press the piston pin from the piston and connecting rod assembly.
    Fig 4: Pressing Piston Pin From Piston & Connecting Rod Assembly
    G01674712Courtesy of GENERAL MOTORS CORP.