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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 414 (Engine Mechanical - 4.8L, 5.3L, & 6.0L (Unit Repair)) >> Repair Instructions >> Fuel Rail and Injectors Removal

Fuel Rail and Injectors Removal

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CAUTION: Refer to FUEL RAIL STOP BRACKET INSTALLATION CAUTION in Cautions and Notices.
NOTE:
  • Remove the fuel rail assembly carefully in order to prevent damage to the injector electrical connector terminals and the injector spray tips. Support the fuel rail after the fuel rail is removed in order to avoid damaging the fuel rail components.
  • Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering open pipes and passages.
IMPORTANT: The intake manifold, throttle body, fuel injection rail and fuel injectors may be removed as an assembly. If not servicing the individual components, remove the intake manifold as a complete assembly.
  1. Remove the fuel rail stop bracket and bolt, if required.
    Fig 1: Fuel Rail Stop Bracket & Bolt
    G01674601Courtesy of GENERAL MOTORS CORP.
  2. Remove the vacuum hose from the fuel pressure regulator.
  3. Loosen the crossover tube-to-right fuel rail retaining bolt.
  4. Remove the fuel rail bolts.
    IMPORTANT: Do not separate the fuel injectors from the fuel rail unless component service is required.

    Use cleanliness and care when handling the fuel system components.

    Do not allow dirt or debris to enter the fuel injectors or fuel rail components, cap ends as necessary.

  5. Remove the fuel rail, with injectors, lifting evenly from both sides of the fuel rail until all the injectors have left their bores.
    Fig 2: Fuel Rail & Injectors
    G01674602Courtesy of GENERAL MOTORS CORP.