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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 414 (Engine Mechanical - 4.8L, 5.3L, & 6.0L (Unit Repair)) >> Repair Instructions >> Cylinder Head Installation - Left

Cylinder Head Installation - Left

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CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
NOTE: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.

Tools Required 

Important: 

  1. Clean the engine block cylinder head bolt holes, if required.

    Thread repair tool J 42385-107 may be used to clean the threads of old threadlocking material.

  2. Spray cleaner GM P/N United States 12346139, GM P/N Canada 10953463, GM P/N United States 12377981, GM P/N Canada 10953463, or equivalent, into the hole.
  3. Clean the cylinder head bolt holes with compressed air.
  4. Check the cylinder head locating pins for proper installation.
    IMPORTANT: When properly installed, the tab on the left cylinder head gasket will be located left of center or closer to the front of the engine.
  5. Install the NEW left cylinder head gasket onto the locating pins.
    Fig 2: Left Cylinder Head Gasket
    G01674935Courtesy of GENERAL MOTORS CORP.
  6. Install the cylinder head onto the locating pins and the gasket.
  7. Install the NEW cylinder head bolts.
    Fig 3: Left Cylinder Head Bolts
    G01674936Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  8. Tighten the cylinder head bolts.

    Tighten 

    1. 8.1. Tighten the M11 cylinder head bolts a first pass in sequence to 30 N.m (22 lb ft).
    2. 8.2. Tighten the M11 cylinder head bolts a second pass in sequence to 90 degrees using the J 36660-A  .
    3. 8.3. Tighten the M11 cylinder head bolts (1,2,3,4,5,6,7,8) to 90 degrees and the M11 cylinder head bolts (9 and 10) to 50 degrees a final pass in sequence to using the J 36660-A  .
    4. 8.4. Tighten the M8 cylinder head bolts (11,12,13,14,15) to 30 N.m (22 lb ft). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.
    Fig 4: Left Cylinder Head Bolts Tightening Sequence
    G01674937Courtesy of GENERAL MOTORS CORP.
  9. The cylinder head gasket displacement can be verified by markings visible on the top side of the left gasket locating tab.

    Some 4.8/5.3 L head gaskets may have 48 or 53 stamped onto the locating tab.

    Some 6.0 L head gaskets may have 60 stamped onto the locating tab.

    Fig 5: Left Gasket Locating Tab
    G01674938Courtesy of GENERAL MOTORS CORP.