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Water Outlet Tube: Removal

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  1. Loosen the outlet duct clamp at the upper intake manifold cover. Remove the upper intake manifold cover from the outlet duct. Remove the upper intake manifold cover. Drain the cooling system. Remove the radiator inlet hose from the water outlet tube.
  2. Remove the bolt and wiring harness bracket at the thermostat housing. Disconnect the turbocharger coolant return hose from the turbocharger bypass valve. Remove the turbocharger bypass valve and sealing washer from the water outlet tube.
  3. Remove the water outlet bolts. See Figure. Remove the water outlet. Remove and discard the "O" ring seal.
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