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2ND Clutch Assembly: Reassembly

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  1. Install Adapter (J-41992-3) into NEW 2nd clutch piston. Install piston and adapter into Protector (J-41992-1). Install piston assembly into 2nd clutch housing. Center inner seal protector onto hub by pressing down on center of protector. Install Piston Installer (J-41992-2) onto protector. Legs of installer go into slots of protector. Use hand pressure to press down on installer until piston is seated. See Fig 5.
  2. Install 2nd clutch spring assembly into housing. Install retaining ring. See Fig 2. Install waved plate. Install apply plate into 2nd clutch housing with DN or DOWN marking toward piston. Install composition plates and steel plates, starting with composition plate and alternating each plate. Install backing plate and retaining ring. See Fig 1.
Fig 1: Exploded View Of 2nd Clutch Friction Components
G00073346Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing & Installing 2nd Clutch Piston Spring Retaining Ring
G00073347Courtesy of GENERAL MOTORS CORP.
Fig 3: Exploded View Of 2nd Clutch Piston & Spring
G00073348Courtesy of GENERAL MOTORS CORP.
Fig 4: Inspecting 2nd Clutch Housing
G00073349Courtesy of GENERAL MOTORS CORP.
Fig 5: Installing 2nd Clutch Piston
G00073350Courtesy of GENERAL MOTORS CORP.