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Removal & Installation: Evaporator: Installation

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the evaporator core filter screen to the evaporator. See Fig 3. Install a new side seal to the evaporator core. See Fig 4. Install a new upper seal to the evaporator core. See Fig 5.
  2. Install two new lower seals to the evaporator core. See Fig 6. Install the HVAC module assembly seal to the lower module case. Install the evaporator core into the HVAC module assembly lower case. See Fig 2. Align the guide and attach the upper and lower HVAC module assembly case.
  3. Install the HVAC module assembly upper screws. Tighten the screws to specification. See TORQUE SPECIFICATIONS . Install the defroster actuator. Install the recirculation housing to the HVAC module assembly. Install the recirculation housing screws. Tighten the screws to specification. Install the HVAC module assembly. See HVAC MODULE ASSEMBLY .
Fig 1: Removing HVAC Module Seal From Lower Case
G00192070Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing Evaporator Core From HVAC Case
G00192071Courtesy of GENERAL MOTORS CORP.
Fig 3: Removing & Installing Evaporator Core Filter
G00192072Courtesy of GENERAL MOTORS CORP.
Fig 4: Installing Evaporator Core Side Seal
G00192073Courtesy of GENERAL MOTORS CORP.
Fig 5: Installing Evaporator Core Upper Seal
G00192074Courtesy of GENERAL MOTORS CORP.
Fig 6: Installing Evaporator Core Lower Seals
G00192075Courtesy of GENERAL MOTORS CORP.
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