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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1722 (Engine Mechanical - 3.6L (6 Of 6)) >> Repair Instructions - Off Vehicle (4 Of 4) >> Intake Manifold Installation (LY7)

Intake Manifold Installation (LY7)

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Lower Intake Manifold Gasket
    GM902883Courtesy of GENERAL MOTORS CORP.
  1. Install the lower intake manifold gasket.
  2. Fig 2: Intake Manifold Assembly
    GM1866845Courtesy of GENERAL MOTORS CORP.
  3. Install the intake manifold assembly.
  4. CAUTION: Refer to Fastener Caution .
  5. Install the intake manifold bolts and tighten to 23 N.m (17 lb ft).
  6. Fig 3: Fresh Air PCV Hose
    GM1866844Courtesy of GENERAL MOTORS CORP.
  7. Connect the fresh air positive crankcase ventilation (PCV) hose to the left camshaft cover fitting.
  8. Fig 4: Dirty Air Positive Crankcase Ventilation Hose
    GM1866842Courtesy of GENERAL MOTORS CORP.
  9. Connect the dirty air PCV hose to the intake manifold and the right camshaft cover fitting.
  10. Fig 5: EVAP Solenoid
    GM1866840Courtesy of GENERAL MOTORS CORP.
  11. Install the evaporative (EVAP) solenoid.
  12. Install the EVAP solenoid bolt and tighten to 10 N.m (89 lb in).
  13. Fig 6: Intake Manifold-To-Solenoid EVAP Hose
    GM1866821Courtesy of GENERAL MOTORS CORP.
  14. Connect and remove the intake manifold-to-solenoid EVAP hose to the intake manifold and to the EVAP solenoid.
  15. Install the intake manifold-to-solenoid EVAP hose bracket bolt to the intake manifold and tighten to 10 N.m (89 lb in).
  16. Fig 7: EVAP Solenoid
    GM1866820Courtesy of GENERAL MOTORS CORP.
  17. Connect the vehicle-to-solenoid EVAP hose to the EVAP solenoid.
  18. Install the hose clip to the intake manifold.
  19. Fig 8: Upper Intake Manifold
    GM1866819Courtesy of GENERAL MOTORS CORP.
  20. Connect the brake booster hose to the upper intake manifold.