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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1721 (Engine Mechanical - 3.6L (5 Of 6)) >> Repair Instructions - Off Vehicle (3 Of 4) >> Exhaust Manifold Cleaning and Inspection - Left Side >> Inspection Procedure

Inspection Procedure

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    Fig 1: Exhaust Manifold Exterior
    GM1866932Courtesy of GENERAL MOTORS CORP.
  1. Inspect the left exhaust manifold for the following:
    • Damage or excessive corrosion to the exhaust manifold exterior (1)
    • Damage to the exhaust manifold mounting holes (2)
    • Damage to the threaded holes (3) for the heat shield
    • Damage to the exhaust manifold flange bolt holes (4)
  2. Fig 2: Gasket Sealing Surfaces
    GM1866934Courtesy of GENERAL MOTORS CORP.
  3. Inspect the left exhaust manifold for the following:
    • Damage to the gasket sealing surfaces (1)
    • Damage or restrictions within the exhaust passages (2)
  4. Repair or replace the left exhaust manifold and/or components as necessary.
  5. Fig 3: Measuring Exhaust Manifold Flanges Surface Flatness
    GM1866935Courtesy of GENERAL MOTORS CORP.
  6. Measure the alignment or surface flatness of the exhaust manifold flanges, using a straight edge and a feeler gage. Exhaust manifold surface flatness must not exceed 0.254 mm (0.010 in).
  7. If the surface flatness is not within specifications, the exhaust manifold is warped and must be replaced.