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Engine Block Assemble

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Cylinder Block-To-Cylinder Head Alignment Dowels
    GM902736Courtesy of GENERAL MOTORS CORP.
  1. Install the cylinder block-to-cylinder head alignment dowels.
    2. Fig 2: Locating Front Oil Gallery Expansion Plug
    GM902730Courtesy of GENERAL MOTORS CORP.
  2. Install the NEW front oil gallery expansion plug.
  3. Ensure the NEW front oil gallery expansion plug is installed to the proper depth.
    4. Fig 3: Cylinder Block-To-Transmission Alignment Dowels
    GM902737Courtesy of GENERAL MOTORS CORP.
  4. Install the cylinder block-to-transmission alignment dowels.
    5. Fig 4: Identifying Coolant Expansion Plugs
    GM902733Courtesy of GENERAL MOTORS CORP.
  5. Apply the RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent on the NEW coolant expansion plugs.
  6. Install the NEW coolant expansion plugs.
  7. Ensure the NEW coolant expansion plugs are installed to the proper depth.
    8. Fig 5: Removing/Installing M20 Left Side Oil Gallery Threaded Plug
    GM1327926Courtesy of GENERAL MOTORS CORP.
  8. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M20 left side oil gallery threaded plug.
    9. CAUTION: Refer to Fastener Caution .
  9. Install the M20 left side oil gallery threaded plug and tighten to 31 N.m (23 lb ft).
    10. Fig 6: View Of M14 Left Side Coolant Drain Threaded Plug
    GM1327925Courtesy of GENERAL MOTORS CORP.
  10. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 left side coolant drain threaded plug.
  11. Install the M14 left side coolant drain threaded plug and tighten to 31 N.m (23 lb ft).
    12. Fig 7: M14 Rear Oil Gallery Threaded Plug
    GM1327924Courtesy of GENERAL MOTORS CORP.
  12. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 rear oil gallery threaded plug.
  13. Install the M14 rear oil gallery threaded plug and tighten to 31 N.m (23 lb ft).
    14. Fig 8: Locating M14 Right Side Coolant Drain Threaded Plug
    GM1327923Courtesy of GENERAL MOTORS CORP.
  14. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 right side coolant drain threaded plug.
  15. Install the M14 right side coolant drain threaded plug and tighten to 31 N.m (23 lb ft).
    16. Fig 9: Identifying M14 Right Side Oil Gallery Threaded Plug
    GM1327922Courtesy of GENERAL MOTORS CORP.
  16. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 right side oil gallery threaded plug.
  17. Install the M14 right side oil gallery threaded plug and tighten to 31 N.m (23 lb ft).
    18. Fig 10: Cylinder Block-To-Oil Pan Alignment Dowels
    GM902740Courtesy of GENERAL MOTORS CORP.
  18. Install the cylinder block-to-oil pan alignment dowels.
    19. Fig 11: Locating Right Front Oil Pan Rail Oil Gallery Expansion Plug
    GM902732Courtesy of GENERAL MOTORS CORP.
  19. Install the NEW right front oil pan rail oil gallery expansion plug.
  20. Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.
    21. Fig 12: Identifying Oil Jet & Bolts
    GM1866877Courtesy of GENERAL MOTORS CORP.
  21. Install the oil jets.
  22. Install the oil jet bolts and tighten to 10 N.m (89 lb in).
    23. Fig 13: View Of Crankshaft Position Sensor O-Ring
    GM1930269Courtesy of GENERAL MOTORS CORP.
  23. Install the NEW crankshaft position sensor O-ring, if damaged.
    24. Fig 14: View Of Crankshaft Position Sensor
    GM1930246Courtesy of GENERAL MOTORS CORP.
  24. Install the crankshaft position sensor.
  25. Install the crankshaft position sensor bolt and tighten to 10 N.m (89 lb in).
    26. Fig 15: Identifying Left Knock Sensor & Bolt
    GM1930214Courtesy of GENERAL MOTORS CORP.
  26. Install the left knock sensor to the cylinder block, as shown.
  27. Install the left knock sensor bolt and tighten to 23 N.m (17 lb ft).
  28. Ensure proper sensor orientation.
    29. Fig 16: View Of Right Knock Sensor
    GM1930195Courtesy of GENERAL MOTORS CORP.
  29. Install the right knock sensor to the cylinder block, as shown.
  30. Install the right knock sensor bolt and tighten to 23 N.m (17 lb ft).
  31. Ensure proper sensor orientation.
    32. Fig 17: View Of Block Heater Cartridge
    GM1930194Courtesy of GENERAL MOTORS CORP.
  32. Install the block heater cartridge, if equipped.
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