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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1717 (Engine Mechanical - 3.6L (3 Of 6)) >> Repair Instructions - On Vehicle (2 Of 2) >> Oil Pan Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying EN 46109 Guides
    GM1306197Courtesy of GENERAL MOTORS CORP.
  1. Install the 8 mm (0.315 in) guides from the EN 46109  into the center oil pan rail bolt hole on each side of the engine block. See Special Tools .
    2. Fig 2: Sealant Application Locations On Block Pan Rail And The Crankshaft Rear Oil Seal Housing
    GM1306200Courtesy of GENERAL MOTORS CORP.
  2. Place a 3 mm (0.118 in) bead (1) of RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent, on the block pan rail and the crankshaft rear oil seal housing.
    3. Fig 3: Removing/Installing Oil Pan
    GM1829127Courtesy of GENERAL MOTORS CORP.
  3. Position the oil pan onto the block.
    4. Fig 4: Identifying Special Tools - EN 46109
    GM1829130Courtesy of GENERAL MOTORS CORP.
  4. Remove the EN 46109  8 mm (0. See Special Tools .315 in) guides from the engine block.
    5. Fig 5: Locating Oil Pan Bolts
    GM1829119Courtesy of GENERAL MOTORS CORP.
  5. Loosely install the oil pan bolts.
    6. Fig 6: Identifying Oil Pan Bolts - Tightening Sequence
    GM1829133Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  6. Tighten the oil pan bolts in sequence shown.
    • Tighten the 8 mm bolts (1-11) to 23 N.m (17 lb ft).
    • Tighten the 6 mm bolts (12, 13) to 10 N.m (89 lb in).
  7. Install the air conditioning (A/C) compressor. Refer to Air Conditioning Compressor Replacement (HP5) or Air Conditioning Compressor Replacement (LY7) .
  8. Install the catalytic converter.
  9. Lower the vehicle. Refer to Lifting and Jacking the Vehicle .
  10. Refill the engine oil. Refer to Engine Oil and Oil Filter Replacement (LY7)  or Engine Oil and Oil Filter Replacement (LCS) .
  11. Install the right side engine mount. Refer to Engine Mount Replacement - Right Side .
  12. Remove the engine support fixture. Refer to Engine Support Fixture .
  13. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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