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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1673 (Hybrid Energy Storage System - 2.4L (Hp7)) >> Repair Instructions >> 36-Volt Battery Positive Cable Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Battery Positive Bolts And Nuts
    GM1999233Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the 36-volt positive battery cable grommet (3), bolts (1) and nuts (2) and tighten the nuts/bolts to 10 N.m (89 lb in).
    2. Fig 2: Battery Positive Bolts
    GM1999169Courtesy of GENERAL MOTORS CORP.
  2. Install the 36-volt battery positive bolts (1) and tighten to 10 N.m (89 lb in).
    3. Fig 3: Plastic Retainer Clip
    GM1999167Courtesy of GENERAL MOTORS CORP.
  3. Install the 36-volt battery positive nut (3) from underneath the vehicle.
  4. Install the 36-volt battery positive nut (2).
  5. Connect the plastic retainer clip (1).

    Tighten the nuts to 10 N.m (89 lb in).

    6. Fig 4: Battery Positive Cable Nut And Bolt
    GM1999027Courtesy of GENERAL MOTORS CORP.
  6. Install the 36-volt battery positive cable (3).
  7. Install the 36-volt battery positive nut (1) and bolt (2) and tighten the nuts/bolts to 10 N.m (89 lb in).
    8. Fig 5: Generator Control Module Cover Bolts And Cover
    GM1998181Courtesy of GENERAL MOTORS CORP.
  8. Install the generator control module cover bolts (1) and cover (2) and tighten the bolts to 10 N.m (89 lb in).
    9. Fig 6: Positive Battery Cable Lead Nut
    GM2034008Courtesy of GENERAL MOTORS CORP.
  9. Install the 36-volt battery positive cable leads (3).
  10. Install the wiring harness ground nut (2) and tighten to 10 N.m (89 lb in).
  11. Install a new 36-volt battery positive cable lead nut (1) and tighten to 10 N.m (89 lb in).
  12. Install the carbon canister. Refer to Evaporative Emission Canister Replacement .
  13. Install the radiator surge tank. Refer to Radiator Surge Tank Replacement .
  14. Install the battery. Refer to Battery Replacement (HP7) .
  15. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
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