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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1658 (Antilock Brake System - Hybrid 3.6L (Hp5)) >> Repair Instructions >> Brake Pressure Modulator Valve Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: EBCM
    GM2192978Courtesy of GENERAL MOTORS CORP.
  1. Install the EBCM (1) to the BPMV, if removed.
    2. Fig 2: EBCM Bolts
    GM2192977Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  2. Install the EBCM bolts (1) and tighten in an X pattern to 3 N.m (27 lb in).
    3. Fig 3: BPMV Module Assembly And Bracket
    GM2192971Courtesy of GENERAL MOTORS CORP.
  3. Install the sleeves and insulators to the BPMV module assembly, if removed.
  4. Install the BPMV module assembly to the bracket (1).
    5. Fig 4: BPMV Bolts
    GM2192970Courtesy of GENERAL MOTORS CORP.
  5. Install the 2 BPMV bolts (1) and tighten to 9 N.m (80 lb in).
  6. Position the BPMV module and bracket assembly to the vehicle underbody and support with heavy mechanics wire or equivalent.
    7. Fig 5: Right Rear Brake Pipe Fitting And Left Rear Brake Pipe Fitting
    GM2192969Courtesy of GENERAL MOTORS CORP.
  7. Connect the right rear brake pipe fitting (1) and tighten to 18 N.m (13 lb ft).
  8. Connect the left rear brake pipe fitting (2) and tighten to 18 N.m (13 lb ft).
    9. Fig 6: Primary Brake Pipe Fitting, Left Front Brake Pipe Fitting And Right Front Brake Pipe Fitting
    GM2192968Courtesy of GENERAL MOTORS CORP.
  9. Connect the primary brake pipe fitting (1) and tighten to 18 N.m (13 lb ft).
  10. Connect the left front brake pipe fitting (2) and tighten to 18 N.m (13 lb ft).
  11. Connect the right front brake pipe fitting (3) and tighten to 18 N.m (13 lb ft).
    12. Fig 7: BPMV Supply Hose Quick Connect And BPMV Return Hose Quick Connect
    GM2192967Courtesy of GENERAL MOTORS CORP.
  12. Connect the BPMV supply hose quick connect (1).
  13. Connect the BPMV return hose quick connect (2).
    14. Fig 8: BPMV Bracket Bolts
    GM2193332Courtesy of GENERAL MOTORS CORP.
  14. Position the BPMV module and bracket assembly to the vehicle frame.
  15. Install the BPMV bracket bolts (1) and tighten to 10 N.m (89 lb in).
  16. Connect the EBCM electrical connector.
    17. Fig 9: Brake Modulator Manual Pressure Relief Valve
    GM2192976Courtesy of GENERAL MOTORS CORP.
  17. Tighten the brake modulator manual pressure relief valve (1) to 40 N.m (30 lb ft).
  18. If installing a new EBCM, the EBCM must be programmed. Refer to Control Module References .
  19. Perform the Antilock Brake System Automated Bleed Procedure .

    Follow the procedure completely to ensure the sensor and boost valve calibration and EBCM learn processes have been completed.

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