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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1647 (Hydraulic Brake System) >> Repair Instructions >> Master Cylinder Reservoir Replacement (With RPO HP5) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the master cylinder reservoir seals and the outer surface area of the reservoir-to-housing barrels with Delco Supreme 11®, GM P/N 12377967 (Canadian P/N 992667) or equivalent DOT-3 brake fluid from a clean, sealed brake fluid container.
  2. Fig 1: Master Cylinder Reservoir Seals
    GM2193339Courtesy of GENERAL MOTORS CORP.
  3. Install the 3 master cylinder reservoir seals (1).
  4. Fig 2: Master Cylinder Reservoir
    GM2193336Courtesy of GENERAL MOTORS CORP.
  5. Install the master cylinder reservoir (1) to the master cylinder.

    Ensure the master cylinder reservoir is seated fully into the master cylinder by pressing the reservoir straight down into the master cylinder.

  6. Fig 3: Brake Master Cylinder Reservoir Pins
    GM2193335Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  7. Install the brake master cylinder reservoir pins (1) and tighten to 8 N.m (71 lb in).
  8. Fig 4: Brake Master Cylinder Reservoir Supply And Return Hose Quick Connect Fittings
    GM2193334Courtesy of GENERAL MOTORS CORP.
  9. Connect the brake master cylinder reservoir supply hose quick connect (1) and position the hose aside.
  10. Connect the brake master cylinder reservoir return hose quick connect (2) and position the hose aside.
  11. Connect the brake fluid level sensor electrical connector.
  12. Fill the brake master cylinder reservoir. Refer to Master Cylinder Reservoir Filling (Without RPO HP5)  or Master Cylinder Reservoir Filling (With RPO HP5) .