LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1641 (Wiring Systems And Power Management - Service, Troubleshooting & Diagnosis) >> Delphi Connectors (Weather Pack) >> Special Tools

Special Tools

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

J-38125  Terminal Repair Kit

The following is the proper procedure for the repair of Weather Pack® Connectors.

    Fig 1: View Of Connector Halves
    GM8802Courtesy of GENERAL MOTORS CORP.
  1. Separate the connector halves (1).
  2. Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
  3. Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
    4. Fig 2: Identifying Removal Tool & Terminal
    GM8803Courtesy of GENERAL MOTORS CORP.
  4. Insert the Weather Pack® terminal removal tool J 38125-10A into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
  5. Gently pull on the wire to remove the terminal through the back of the connector (2).
    NOTE: Never use force to remove a terminal from a connector.
  6. Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals .
  7. Reform the lock tang (2) and reset terminal in connector body.
  8. Close secondary locks and join connector halves.
  9. Verify that circuit is complete and working satisfactorily.
  10. Perform system check.
scientia non olet · About LEMON Manuals