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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1638 (Hybrid Energy Storage System - 3.6L (Hp5)) >> Repair Instructions >> Drive Motor Battery 300-Volt Positive and Negative Cable Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Drive Motor/Generator Power Inverter Module HV DC Cable Cover
    GM2155656Courtesy of GENERAL MOTORS CORP.
  1. Review the high voltage safety information prior to performing the High Voltage Disabling procedure. Refer to High Voltage Safety .
  2. Perform the High Voltage disabling procedure. Refer to High Voltage Disabling .
  3. Disconnect the service disconnect. Refer to Hybrid Battery Service Disconnect/Connect .
  4. Remove the battery positive and negative cover fasteners (1) and gasket (2).
    5. Fig 2: Cable Terminal Fasteners
    GM2155672Courtesy of GENERAL MOTORS CORP.
  5. Remove the cable terminal fasteners (1).
    6. Fig 3: Cable Assembly
    GM2155696Courtesy of GENERAL MOTORS CORP.
  6. Remove the cable assembly fasteners (1) and the pull out the cable assembly (2).
    7. Fig 4: Battery Cable Fastener
    GM2155796Courtesy of GENERAL MOTORS CORP.
  7. Remove the battery cable fastener (1).
    8. Fig 5: Battery Cable Fasteners
    GM2156276Courtesy of GENERAL MOTORS CORP.
  8. Remove the right engine splash shield. Refer to Engine Splash Shield Replacement .
  9. Remove the battery cable fasteners (1).
  10. Remove the left frame reinforcement. Refer to Drivetrain and Front Suspension Frame Reinforcement Replacement (2.4L LE5 and 2.4L LAT) or Drivetrain and Front Suspension Frame Reinforcement Replacement (3.5L LZ4, 3.6L LY7 and 3.6L LSC) .
    11. Fig 6: Battery Cable Fasteners
    GM2156287Courtesy of GENERAL MOTORS CORP.
  11. Remove the battery cable fasteners (1).
  12. Remove the evaporative emission canister. Refer to Evaporative Emission Canister Replacement .
  13. Remove the fuel tank. Refer to Fuel Tank Replacement .
  14. Lower the rear frame enough to allow the cable to be removed. Refer to Support Replacement .
    15. Fig 7: Battery Cable Fasteners
    GM2156344Courtesy of GENERAL MOTORS CORP.
  15. Remove the battery cable fasteners (1).
  16. Remove the battery extension cover. Refer to Drive Motor Battery Cable Terminal Extension Cover Replacement .
    17. Fig 8: Battery Cable Fasteners
    GM2156799Courtesy of GENERAL MOTORS CORP.
  17. Remove the battery cable fastener (1), the cover ground fastener (2), and the battery terminal fasteners (3). Push the positive and negative cables through the floor.
    18. Fig 9: Drive Motor Battery Positive And Negative Cable
    GM2156985Courtesy of GENERAL MOTORS CORP.
  18. Remove the drive motor battery positive and negative cable (1) from the vehicle.
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