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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1638 (Hybrid Energy Storage System - 3.6L (Hp5)) >> Repair Instructions >> Drive Motor Battery 300-Volt Positive and Negative Cable Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Drive Motor Battery Positive And Negative Cable
    GM2156985Courtesy of GENERAL MOTORS CORP.
  1. Install the drive motor battery positive and negative cable (1) to the vehicle.
    2. Fig 2: Battery Cable Fasteners
    GM2156799Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  2. Push the drive motor battery positive and negative cable leads through the floor. Install the battery cable fastener (1) and tighten to 9 N.m (80 lb in).
  3. Tighten the cover ground fastener (2) to 11 N.m (100 lb in).
  4. Tighten the battery terminal fasteners (3) and tighten to 8 N.m (79 lb in).
  5. Install the evaporative emission canister. Refer to Evaporative Emission Canister Replacement .
  6. Install the fuel tank. Refer to Fuel Tank Replacement .
  7. Install the rear frame. Refer to Support Replacement .
    8. Fig 3: Battery Cable Fasteners
    GM2156344Courtesy of GENERAL MOTORS CORP.
  8. Install the battery cable fasteners (1) and tighten to 9 N.m (80 lb in).
  9. Install the battery extension cover. Refer to Drive Motor Battery Cable Terminal Extension Cover Replacement .
    10. Fig 4: Battery Cable Fasteners
    GM2156287Courtesy of GENERAL MOTORS CORP.
  10. Install the battery cable fasteners (1) and tighten to 9 N.m (80 lb in).
    11. Fig 5: Battery Cable Fasteners
    GM2156276Courtesy of GENERAL MOTORS CORP.
  11. Install the left frame reinforcement. Refer to Drivetrain and Front Suspension Frame Reinforcement Replacement (2.4L LE5 and 2.4L LAT) or Drivetrain and Front Suspension Frame Reinforcement Replacement (3.5L LZ4, 3.6L LY7 and 3.6L LSC) .
  12. Install the battery cable fastener (1) and tighten to 9 N.m (80 lb in).
    13. Fig 6: Battery Cable Fasteners
    GM2155796Courtesy of GENERAL MOTORS CORP.
  13. Install the battery cable fastener (1) and tighten to 9 N.m (80 lb in).
    14. Fig 7: Battery Cable Fasteners
    GM2155696Courtesy of GENERAL MOTORS CORP.
  14. Install the cable assembly (2) and tighten the fasteners (1) to 9 N.m (80 lb in).
    15. Fig 8: Cable Terminal Fasteners
    GM2155672Courtesy of GENERAL MOTORS CORP.
  15. Install the cable terminal fasteners (1) and tighten to 9 N.m (80 lb in).
    16. Fig 9: Drive Motor/Generator Power Inverter Module HV DC Cable Cover
    GM2155656Courtesy of GENERAL MOTORS CORP.
  16. Install the battery positive and negative cover gasket (2) and fasteners (1) and tighten to 9 N.m (80 lb in).
  17. Reconnect the service disconnect. Refer to Hybrid Battery Service Disconnect/Connect .
  18. Perform the High Voltage enabling procedure. Refer to High Voltage Enabling .
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