LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1629 (Engine Mechanical - 2.4L) >> Repair Instructions - Off Vehicle >> Exhaust Manifold Installation

Exhaust Manifold Installation

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Exhaust Manifold Studs
    GM412550Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install new exhaust manifold studs and tighten to 10 N.m (89 lb in).
    2. Fig 2: View Of Exhaust Manifold & Gasket
    GM746061Courtesy of GENERAL MOTORS CORP.
  2. Install the exhaust manifold gasket.
  3. Install the exhaust manifold to the cylinder head.
  4. Install NEW exhaust manifold to cylinder head retaining nuts finger tight.
    5. Fig 3: Exhaust Manifold Bolt Tightening Sequence
    GM1340643Courtesy of GENERAL MOTORS CORP.
  5. Tighten the NEW exhaust manifold to cylinder head retaining nuts in sequence. Tighten the nuts a second time to 14 N.m (124 lb in).
    6. Fig 4: View Of Oxygen Sensor
    GM1867005Courtesy of GENERAL MOTORS CORP.
  6. Coat the threads of the oxygen sensor with antiseize GM P/N 12397953 or equivalent.
  7. Install the oxygen sensor and tighten to 42 N.m (31 lb ft).
    8. Fig 5: View Of Exhaust Manifold Heat Shield
    GM1867003Courtesy of GENERAL MOTORS CORP.
  8. Install the exhaust manifold heat shield.
  9. Install the exhaust manifold heat shield bolts and tighten to 25 N.m (18 lb ft).
scientia non olet · About LEMON Manuals