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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1629 (Engine Mechanical - 2.4L) >> Repair Instructions - Off Vehicle >> Cylinder Head Disassemble

Cylinder Head Disassemble

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

For equivalent regional tools, refer to Special Tools .

    Fig 1: Identifying the Coolant Air Bleed Hose Fitting
    GM2128103Courtesy of GENERAL MOTORS CORP.
  1. Remove the coolant air bleed hose fitting (1).
  2. Fig 2: View of Valve Keys and Retainer
    GM2148527Courtesy of GENERAL MOTORS CORP.
    NOTE: Ensure that the valve train components are kept together and identified in order for proper re-installation in their original position.
  3. Using the EN-8062:  compressor and the EN-43963:  compressor (off car), compress the valve spring.
  4. Remove the valve keys (1).
  5. Slowly release the EN-8062:  compressor and the EN-43963:  compressor (off car) from the valve spring assembly.
  6. Remove the retainer (2).
  7. Fig 3: View of Valve Springs
    GM2148529Courtesy of GENERAL MOTORS CORP.
  8. Remove the springs (1).
  9. Fig 4: View of Valve Seals
    GM2148530Courtesy of GENERAL MOTORS CORP.
    CAUTION: Do not damage the valve guide. Remove any burrs that have formed at the key groove by chamfering the valve stem with an oil stone or a file.
  10. Remove the valve seals (1). Use the EN-36017:  remover. Do not reuse.
  11. Fig 5: View of Valves
    GM2148531Courtesy of GENERAL MOTORS CORP.
  12. Remove the valves (1).
  13. Fig 6: View of Cylinder Head Plugs and Oil Restrictor
    GM2128104Courtesy of GENERAL MOTORS CORP.
  14. Remove the cylinder head plugs (1) and oil restrictor.