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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1600 (Drive Axles - Front) >> Repair Instructions >> Differential Case Assembly Disassemble (9.25 Inch Axle) >> Disassembly Procedure

Disassembly Procedure

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  1. Remove the differential side bearing by performing the following steps:
    1. Place the differential case in a vise.
    2. Install the J 22888-20A  (2) and the J 36597  (1) as shown.
      Fig 1: Removing Differential Side Bearings
      G01455929Courtesy of GENERAL MOTORS CORP.
    3. Remove the differential side bearings using the J 22888-20A  .
  2. Remove the differential assembly from the vise.

    Important:  The ring gear bolts have left-hand threads.

  3. Remove the ring gear bolts. Discard the bolts.
    Fig 2: Removing Ring Gear Bolts
    G01455930Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
  4. Remove the ring gear from the differential case.

    Drive the ring gear off with a brass drift if necessary.

    Fig 3: Removing Ring Gear From Differential Case
    G01455931Courtesy of GENERAL MOTORS CORP.
  5. Remove the pinion shaft lock bolt.
    Fig 4: Removing Pinion Shaft Lock Bolt
    G01455932Courtesy of GENERAL MOTORS CORP.
  6. Remove the pinion shaft.
    Fig 5: Removing Pinion Shaft
    G01455933Courtesy of GENERAL MOTORS CORP.
  7. Remove the differential side gear spacers.
  8. Remove the differential pinion gears and thrust washers by performing the following steps:
    1. Drive the pinion gear thrust washers out from the differential case using a hammer and a brass drift.
    2. Roll the differential pinion gears out of the differential case.

      Mark the pinion gears and thrust washers top and bottom.

    Fig 6: Removing Differential Pinion Gears And Thrust Washers
    G01455934Courtesy of GENERAL MOTORS CORP.
  9. Remove the differential side gears and thrust washers.

    Mark the differential side gears and thrust washers left and right.

    Fig 7: Removing Differential Side Gears And Thrust Washers
    G01455935Courtesy of GENERAL MOTORS CORP.