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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1591 (Transfer Case - NVG 900) >> Repair Instructions >> Axle Shaft Oil Seal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Installing Output Shaft Seal Using J44809
    GM850519Courtesy of GENERAL MOTORS CORP.
  1. Clean any dirt or foreign material from the seal bore area.
  2. Using the J 44809  , install the NEW output shaft seal.
    3. Fig 2: View Of Stub Shaft Retainer Ring
    GM928957Courtesy of GENERAL MOTORS CORP.
  3. Install the stub shaft using the J 6125-1B  and J 38868  .
  4. Install a NEW retainer ring on the stub shaft.
  5. Install the right wheel drive shaft. Refer to Front Wheel Drive Shaft Replacement (Non Hybrid) or Front Wheel Drive Shaft Replacement (Hybrid) .
    6. Fig 3: View Of Fill Plug
    GM978092Courtesy of GENERAL MOTORS CORP.
  6. Remove the fluid fill plug and check the fluid level. Fluid should be to the bottom of the fill hole threads. Add synthetic gear lubricant GM P/N 12378514 (Canadian P/N 88901045) if necessary.
  7. Clean and fill plug and apply adhesive GM P/N 12345493 (Canadian P/N 10953488) to the threads.
    8. NOTE: Refer to Fastener Notice .
  8. Install the fill plug (1).

    Tighten:  Tighten the fill plug to 15 N.m (11 lb ft).

  9. Lower the vehicle.
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