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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1589 (Manual Transmission Clutch System) >> Repair Instructions >> Hydraulic Clutch Hose/Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Clutch Pedal Retainer, Nuts & Bolts
    GM1145261Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Do not damage the brake lines.
    • Ensure that the clutch line locks securely in place.
  1. Install the clutch hydraulic line.
  2. Connect the clutch line to the clutch master cylinder.
  3. Remove the shop towel and discard into a suitable container.
    4. NOTE: Refer to Fastener Notice .
  4. Install the top transaxle mount retaining bolt.

    Tighten:  Tighten the bolt to 37 N.m (27 lb ft).

    5. Fig 2: Pressure Line & Clutch Actuator Cylinder
    GM1145224Courtesy of GENERAL MOTORS CORP.
  5. Connect the clutch hydraulic line to the transaxle by pushing it until it seats.
  6. Fill the brake/clutch reservoir with DOT 3 hydraulic fluid to the proper level.
  7. Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding .
  8. On ABS models, install the EBTCM bracket fasteners.

    Tighten:  Tighten the fasteners to 15 N.m (11 lb ft).

  9. Install the battery tray bracket. Refer to Battery Tray Replacement (2.2L (L61)) or Battery Tray Replacement (2.4L (LAT)) or Battery Tray Replacement (3.5L (L66)) .
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (2.2L (L61) and 3.5L (L66)) or Battery Negative Cable Disconnection and Connection (2.4L (LAT)) .
  11. Install the battery. Refer to Battery Replacement (2.2L (L61) and 3.5L (L66)) or Battery Replacement (2.4L (LAT)) .
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