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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1589 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Flywheel-To-Crankshaft Bolts
    GM1145434Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the flywheel and the new flywheel-to-crankshaft bolts. Hand start the bolts.
  2. Tighten the flywheel-to-crankshaft bolts in a crisscross pattern.

    Tighten:  Tighten the bolts to 53 N.m plus 25 degrees (39 lb ft) plus 25 degrees.

  3. Fig 2: Clutch Pressure Plate & Bolts
    GM1145492Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the straps on the clutch pressure plate fit into the slots on the flywheel, flexplate.
  4. Install the clutch disc and the clutch pressure plate assembly to the flywheel.
  5. Loosely install the clutch pressure plate bolts.
  6. Fig 3: J 43482 & Clutch Disc
    GM1145672Courtesy of GENERAL MOTORS CORP.
  7. Install the J 43482  in the clutch disc and push in until it bottoms out in the crankshaft. See Special Tools .
  8. Fig 4: Pressure Plate Assembly & Bolts
    GM1145731Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not tighten the pressure plate assembly bolts more than half a turn at a time or the pressure plate assembly may warp.
  9. Tighten the pressure plate assembly bolts using a progressive crisscross pattern to prevent warping of the pressure plate assembly.

    Tighten:  Tighten the bolts to 24 N.m (17 lb ft).

  10. IMPORTANT: Excessive amounts of lubricant on the input shaft splines can contaminate the clutch disc and cause clutch shudder.
  11. Lightly lubricate the input shaft splines with clutch spline lubricant P/N 21005995 or equivalent.
  12. Install the transaxle. Refer to Transmission Replacement .
  13. Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding .