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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1584 (Engine Mechanical - 2.4L (Lat)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Timing Chain and Tensioner Removal

Timing Chain and Tensioner Removal

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Upper Timing Chain Guide Bolts
    GM1403955Courtesy of GENERAL MOTORS CORP.
  1. Remove the upper timing chain guide bolts.
  2. Remove the upper timing chain guide.
  3. Fig 2: Identifying Timing Chain Tensioner
    GM412158Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The timing chain tensioner must be removed to unload chain tension before the timing chain is removed. If it is not, the timing chain will become cocked and it will be difficult to remove.
  4. Remove the timing chain tensioner plunger.
  5. Fig 3: Locating Camshaft Actuator
    GM1403953Courtesy of GENERAL MOTORS CORP.
  6. Locate hex on the exhaust camshaft and hold with a wrench.
  7. Remove the exhaust cam bolt and the exhaust cam actuator.

    Discard the bolt.

  8. Fig 4: Identifying Adjustable Timing Chain Guide
    GM1403949Courtesy of GENERAL MOTORS CORP.
  9. Remove the adjustable timing chain guide bolt.
  10. Remove the adjustable timing chain guide.
  11. Fig 5: View Of Fixed Timing Chain Guide Access Plug
    GM412164Courtesy of GENERAL MOTORS CORP.
  12. Remove the plug to gain access to the fixed timing chain guide bolt.
  13. Fig 6: View Of Fixed Timing Chain Guide
    GM412165Courtesy of GENERAL MOTORS CORP.
  14. Remove the fixed timing chain guide bolts.
  15. Remove the fixed timing chain guide.
  16. Fig 7: Identifying Intake Cam Sprocket & The Timing Chain
    GM1403951Courtesy of GENERAL MOTORS CORP.
  17. Locate hex on the intake camshaft and hold with a wrench.
  18. Remove the intake cam sprocket bolt, the intake cam sprocket and the timing chain through the top of the cylinder head.

    Discard the bolt.

  19. Fig 8: View Of Crankshaft Sprocket
    GM467381Courtesy of GENERAL MOTORS CORP.
  20. Remove the crankshaft sprocket.
  21. Fig 9: View Of Oil Nozzle & Bolt
    GM412200Courtesy of GENERAL MOTORS CORP.
  22. Remove the timing chain oil nozzle bolt.
  23. Remove the timing chain oil nozzle.