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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1584 (Engine Mechanical - 2.4L (Lat)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Engine Flywheel Cleaning and Inspection

Engine Flywheel Cleaning and Inspection

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Engine Flywheel
    GM412463Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: In order to maintain the proper component balance, contact surface taper, and heat transfer, manual transmission flywheels are NOT to be machined.
  1. Clean the flywheel in solvent.
  2. CAUTION: Refer to SAFETY GLASSES CAUTION .
  3. Dry the flywheel with compressed air.
  4. Fig 2: Identifying Flywheel & Retaining Bolts
    GM412117Courtesy of GENERAL MOTORS CORP.
  5. Inspect the manual transmission flywheel for the following:
    • Damaged ring gear teeth
    • Loose or improperly positioned ring gear

      The ring gear has an interference fit onto the flywheel and should be positioned completely against the flange of the flywheel.

    • A scored, grooved or damaged friction surface
  6. Fig 3: View Of Flywheel
    GM412119Courtesy of GENERAL MOTORS CORP.
  7. Inspect the automatic transmission flywheel for the following:
    • Damaged ring gear teeth
    • Stress cracks around the flywheel-to-crankshaft bolt hole locations
    • Weight saving holes