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Cylinder Head Assemble

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: View Of Cylinder Head Plugs
    GM412478Courtesy of GENERAL MOTORS CORP.
    NOTE: In order to avoid damage, install the spark plugs after the cylinder head has been installed on the engine.
  1. Install NEW cylinder head plugs. Coat the plugs with sealer GM P/N 12345382 (Canadian P/N 10953489) or equivalent.
  2. Fig 2: Applying Prussian Blue
    GM412480Courtesy of GENERAL MOTORS CORP.
  3. Assemble the valves.
  4. Use the following steps to measure valve runout:
    1. Apply a dab of Prussian blue on the entire valve face. Seat the valve but do not rotate it. The Prussian blue traces transferred to the valve seat are an indication of concentricity of the valve seat.
    2. Clean all traces of Prussian blue.
    3. Apply a dab of Prussian blue on the valve seat and repeat the check. The traces of Prussian blue transferred to the valve face indicates valve face concentricity.
  5. Fig 3: Identifying Engine Valves
    GM412477Courtesy of GENERAL MOTORS CORP.
  6. Replace the valves, if required.
  7. Fig 4: Identifying Valve Seals
    GM1403906Courtesy of GENERAL MOTORS CORP.
  8. Install the new valve seals. Fully seat the seals on the valve guides.
  9. Fig 5: Identifying Valve Springs
    GM1403902Courtesy of GENERAL MOTORS CORP.
  10. Install the spring.
  11. Fig 6: Identifying Valve Spring Keepers
    GM1403900Courtesy of GENERAL MOTORS CORP.
  12. Install the retainer.
  13. Using the J 8062  and the J 43963  , compress the valve spring.
  14. Install the valve keys.
  15. Slowly release the J 8062  and the J 43963  from the valve/spring assembly.
  16. Inspect for proper valve key seating.
  17. Install the remaining valves, springs, and other components.
  18. Fig 7: Identifying Cylinder Head Air Bleed Tube
    GM1244844Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  19. Install the cylinder head air bleed tube.

    Tighten:  Tighten the tube to 15 N.m (11 lb ft).