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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1546 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement (2.2L (L61) and 2.4L (LAT)) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Exhaust Manifold Heat Shield
    GM1631387Courtesy of GENERAL MOTORS CORP.
  1. Remove the air cleaner outlet duct. Refer to one of the following:
  2. Remove the exhaust manifold heat shield studs (2).
  3. Remove the exhaust manifold heat shield (1).
  4. Remove the bank 1 heated oxygen sensor (HO2S). Refer to one of the following:
  5. Remove the catalytic converter. Refer to Catalytic Converter Replacement (2.2L (L61) and 2.4L (LAT)) .
    6. Fig 2: Identifying Exhaust Manifold
    GM1631764Courtesy of GENERAL MOTORS CORP.
  6. Remove the exhaust manifold nuts.
  7. Remove the exhaust manifold.
  8. Remove and discard the exhaust manifold gasket.
  9. Clean and inspect all gasket mating surfaces.
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