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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1546 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Pipe Replacement (3.5L (L66)) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Excessive flexing of the exhaust pipe may damage the flex coupling. Limit flexing to 12 degrees.
    Fig 1: View Of Gaskets Onto Converter Studs
    GM1237806Courtesy of GENERAL MOTORS CORP.
  1. Position pipe into vehicle, and install new gaskets onto converter studs.
  2. NOTE: Refer to Fastener Notice .
  3. Assemble exhaust pipe to converters, install new nuts and tighten.

    Tighten:  Tighten the nuts to 18 N.m (13 lb ft).

  4. Install the new gasket (1) onto the exhaust pipe rear flange.
  5. Fig 2: View Of Front & Rear Pipe
    GM926814Courtesy of GENERAL MOTORS CORP.
  6. Assemble the front pipe to rear pipe, install the nuts and tighten.

    Tighten:  Tighten the front pipe-to-rear pipe nuts to 30 N.m (22 lb ft).

  7. Fig 3: View Of Exhaust Manifold Pipe (L66)
    GM1236197Courtesy of GENERAL MOTORS CORP.
  8. Install the oil pan bracket (2) and bolts (1, 3) and tighten.

    Tighten:  Tighten the bolts to 20 N.m (14 lb ft).

  9. Lower the vehicle. Refer to Lifting and Jacking the Vehicle .
  10. Start the engine and check for exhaust leaks.