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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1545 (Engine Controls And Fuel - 2.2L (L61) - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Pressure Dampener Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Rail Assembly Component View
    GM854298Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: O-rings must be lubricated with clean engine oil and installed into the fuel rail before the fuel pressure regulator is installed.
  1. Install the small oiled O-ring (4) into the fuel rail.
  2. Install the large oiled O-ring (7) into the fuel rail.
    3. Fig 2: View Of Fuel Pressure Regulator
    GM947047Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel pressure regulator into the fuel rail.
    4. NOTE: Refer to Fastener Notice .
  4. Install the retaining bolts.

    Tighten:  Tighten the fuel pressure dampener bolts to 5 N.m (44 lb in).

    5. Fig 3: Identifying Outlet Resonator/Duct Assembly
    GM898897Courtesy of GENERAL MOTORS CORP.
  5. Install the outlet resonator/duct assembly into position.
  6. Connect the PCV fresh air vent hose assembly.
  7. Tighten the clamp at the throttle body assembly.
  8. Position the outlet resonator/duct assembly up with a support bracket and install the push pin.
  9. Tighten the clamp at the air cleaner assembly.
  10. Connect the IAT sensor connector.
  11. Connect the negative battery cable.

    Tighten:  Tighten the battery terminal bolt to 17 N.m (13 lb ft).

  12. Run the vehicle and inspect for leaks.
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