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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1537 (Automatic Transaxle - 4T45-E - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - On Vehicle >> Output Axle Shaft Sleeve and Seal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The output axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
    Fig 1: View Of J 41228
    GM104568Courtesy of GENERAL MOTORS CORP.
  1. Use the J 41228  to install a new sleeve on the output axle shaft. See Special Tools . Ensure that the collet is located in the retaining ring groove when installing.
    2. Fig 2: Identifying J 41102
    GM569238Courtesy of GENERAL MOTORS CORP.
  2. Install the new output axle seal using the J 41102-1A  and a mallet. See Special Tools .
    3. Fig 3: Locating Drive Axle Retaining Clip
    GM569164Courtesy of GENERAL MOTORS CORP.
  3. Install a NEW retaining ring on the output shaft.
  4. Install the left drive axle assembly. Refer to Front Wheel Drive Shaft Replacement (Non Hybrid) or Front Wheel Drive Shaft Replacement (Hybrid) .
  5. Lower the vehicle.
  6. Inspect the output axle shaft sleeve for leaks.
  7. Inspect the transmission oil level. Refer to Transmission Fluid Checking .
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