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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1536 (Automatic Transmission - 5AT - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - Off Vehicle >> Transfer Case Input Gear Assembly Overhaul >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Installing The Transfer Case Input Gear With Shaft Front Bearing Onto Transfer Case Input Gear Using DT 46509
    GM1205926Courtesy of GENERAL MOTORS CORP.
  1. Using DT 46509  and a hydraulic press, install the transfer case input gear with shaft 22 x 76 x 19 mm front bearing (914) onto the transfer case input gear with shaft (913). See Special Tools . Ensure the bearing is properly seated on the shaft.
  2. Inspect and adjust the transfer case input gear with shaft installed height as necessary. Refer to Transfer Case Input Gear Installed Height Measurement .
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