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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1536 (Automatic Transmission - 5AT - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - Off Vehicle >> Shaft and Clutches Removal

Shaft and Clutches Removal

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Reverse Shift Fork, Washer & Bolt
    GM1203368Courtesy of GENERAL MOTORS CORP.
    CAUTION: This procedure requires 3 technicians. Each technician needs to remove or install a complete shaft assembly in order to prevent personal injury.
  1. Bend the lock tab of the reverse shift fork washer (925) on the reverse shift fork (924).
  2. Remove the reverse shift fork retainer bolt (926) and washer (925) from the reverse shift fork (924).
    3. Fig 2: Mainshaft Complete Assembly, Output Shaft, Clutch Shaft & Torque Converter Housing
    GM1203370Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not allow the reverse shift fork to fall on the floor during the removal of the 3 shaft assemblies. The reverse shift fork will fall free from the output shaft assembly, possibly damaging the fork end of the shaft.
  3. As a complete assembly, lift straight up the mainshaft complete assembly (640), the output shaft assembly (535) and 1st/2nd clutch shaft assembly (755) until they are clear of from the torque converter housing assembly (150) as shown.
  4. Remove the 2nd clutch housing thrust bearing (750) from the torque converter housing (150).
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