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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1536 (Automatic Transmission - 5AT - Introduction (2 Of 2)) >> Repair Instructions >> Repair Instructions - Off Vehicle >> Front Differential Assembly Overhaul >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Inspecting Gears For Damage
    GM1363301Courtesy of GENERAL MOTORS CORP.
  1. Inspect the gears for signs of tooth damage or wear.
  2. Inspect all mating surfaces for burrs or damage:
    • If using the gears again, align to the marks during removal.
    • Ensure the flat, machined side of the driven ring gear is facing the flat, machined side of the front differential assembly. See the illustration insert.
  3. Install the driven ring gear (905) on the front differential assembly (904).
  4. Install the drive ring gear (903) on the front differential carrier assembly (904).
    5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the front differential carrier M10 x 1.0 x 35 mm bolts (906).

    Tighten:  Tighten the bolts to 101 N.m (74.5 lb ft).

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