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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1526 (Engine Mechanical - 3.5L (L66)) >> Repair Instructions >> Off Vehicle Repair Instructions >> Valve Rocker Arm and Shaft Cleaning and Inspection

Valve Rocker Arm and Shaft Cleaning and Inspection

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exploded View Of Intake Valve Rocker Arms
    GM897120Courtesy of GENERAL MOTORS CORP.
  1. Inspect the rocker arm shafts (220, 221) for scoring or excessive wear.
  2. Fig 2: Measuring The Diameter Of The Rocker Arm Shafts
    GM897288Courtesy of GENERAL MOTORS CORP.
  3. Measure the diameter of the rocker arm shafts.
  4. Fig 3: Measuring The Inside Diameter Of The Rocker Arm Bores
    GM897289Courtesy of GENERAL MOTORS CORP.
  5. Measure the inside diameter of the rocker arm bores. Inspect for an out-of-round condition.

    Specification:  Rocker arm shaft bore diameter: 20.02-20.05 mm (0.788-0.789 in)

  6. Repeat the measurements for all rocker arms and shafts. Determine the shaft-to-rocker arm clearance. If the clearance exceeds the service limit, replace the shaft and all rocker arms with excessive clearance.

    Specification: 

    • Intake rocker arm-to-shaft clearance - new: 0.026-0.067 mm (0.001-0.0026 in)
    • Intake rocker arm-to-shaft clearance - service limit: 0.067 mm (0.0026 in)
    • Exhaust rocker arm-to-shaft clearance - new: 0.026-0.077 mm (0.001-0.003 in)
    • Exhaust rocker arm-to-shaft clearance - service limit: 0.077 mm (0.003 in)

  7. Fig 4: View Of Intake Rocker Arm Pistons
    GM897286Courtesy of GENERAL MOTORS CORP.
  8. Inspect the intake rocker arm pistons (1). Push the pistons manually. If the pistons do not move smoothly within the bores, replace the rocker arms and pistons as an assembly.
  9. Inspect the locking nuts (217) and bolts (216) for damaged threads.
  10. Inspect for worn rollers (2), loose rollers or rollers with flat spots.