LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1490 (Rear Wheel Steering System) >> Repair Instructions >> Steering Gear Actuator and Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Important:  Clean all of the sealing surfaces prior to installing the gasket. Do not reinstall the old gasket, replace the gasket whenever the actuator is removed from the axle.

  1. Install the steering gear actuator (2) and gasket (1) to the differential.
    Fig 1: Installing Steering Gear Actuator & Gasket To Differential
    G01455340Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the steering gear actuator and cover (2) retaining bolts.

    Tighten 

    Tighten the bolts to 61 N.m (45 lb ft).

    Fig 2: Installing Bolts Retaining Steering Gear Actuator & Cover
    G01455341Courtesy of GENERAL MOTORS CORP.
  3. Connect the electrical connectors to the control module (2).
    Fig 3: Connecting Electrical Connectors To Control Module
    G01455342Courtesy of GENERAL MOTORS CORP.
  4. Install the differential vent hose (1) to the vent tube (2).
  5. Install the outer tie rod ends to the steering knuckle. Refer to REAR WHEEL STEERING TIE ROD END REPLACEMENT - Outer .
    Fig 4: Connecting Differential Vent Hose To Vent Tube
    G01455343Courtesy of GENERAL MOTORS CORP.
  6. Install the drain plug (2) and fill the differential with fluid. Refer to LUBRICANT LEVEL INSPECTION -- REAR DRIVE AXLE (8.6 INCH AXLE) or LUBRICANT LEVEL INSPECTION -- REAR DRIVE AXLE (9.5, 10.5 INCH AXLE) or LUBRICANT LEVEL INSPECTION -- REAR DRIVE AXLE (9.75 INCH AXLE) in Rear Drive Axle.
  7. Install the bolts (3) retaining the steering gear protection shield.

    Tighten 

    Tighten the bolts to 180 N.m (132 lb ft).

  8. Install the tire and wheel. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION in Tires and Wheels.
  9. Lower the vehicle.
  10. Check the wheel alignment. Refer to MEASURING WHEEL ALIGNMENT (WITH REAR WHEEL STEERING) or MEASURING WHEEL ALIGNMENT (WITHOUT REAR WHEEL STEERING) in Wheel Alignment.
    Fig 5: Installing Drain Plug & Bolts Retaining Steering Gear Protection Shield
    G01455344Courtesy of GENERAL MOTORS CORP.