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Exhaust Manifold Pipe Replacement (L61): Installation

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exhaust Manifold Gasket
    GM898154Courtesy of GENERAL MOTORS CORP.
  1. Install a new gasket onto the exhaust manifold studs.
  2. Assemble the exhaust pipe to manifold. Install new nuts and tighten.

    Tighten:  Tighten the exhaust manifold pipe-to-exhaust manifold nuts - 4-CYL to 42 N.m (31 lb ft).

  3. Fig 2: Gasket & Exhaust Pipe
    GM926819Courtesy of GENERAL MOTORS CORP.
  4. Install the new gasket onto the exhaust pipe flange.
  5. Assemble the exhaust pipe to intermediate pipe. Install new nuts and tighten.

    Tighten:  Tighten the exhaust pipe-to-intermediate pipe nuts - 4-CYL to 30 N.m (22 lb ft).