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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1459 (Automatic Transaxle - AF33-5 (Removal & Installation, Service & Overhaul)) >> Repair Instructions >> Second Coast Clutch Assemble

Second Coast Clutch Assemble

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: View Of Second Coast Clutch Piston
    GM749579Courtesy of GENERAL MOTORS CORP.
  1. Apply automatic transmission fluid to the new second coast clutch piston seals.
  2. Install the new inner seal (221) and the outer seal (223) onto the second coast clutch piston (222).
  3. Apply automatic transmission fluid to the inner surfaces of the fluid pump stator shaft assembly.
  4. Press the second coast clutch piston (222) into the fluid pump stator shaft assembly.
  5. Fig 2: View Of Second Coast Clutch Spring Assembly
    GM749537Courtesy of GENERAL MOTORS CORP.
  6. Install the second coast clutch spring assembly (224) making sure to index the springs into the notches in the second coast clutch piston.
  7. Fig 3: Removing/Installing Second Coast Clutch Spring & Retaining Ring
    GM749532Courtesy of GENERAL MOTORS CORP.
  8. Place the J 21420-2 (1) and J 23327-2 (3), which are part of J 23327  , and J 41236  (2) on the second coast clutch spring (224), and compress the springs. See Special Tools .
  9. Using snap ring pliers, install the second coast clutch spring retaining ring (225) into the groove of the fluid pump stator shaft assembly.
  10. Fig 4: View Of Clutch Plates
    GM749528Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Make sure that you have the correct number of clutch plates, and that they are in the correct order.
  11. Install a steel plate (227) then a fiber plate (228). Repeat this sequence until all 6 plates have been installed.
  12. Install the second coast clutch backing plate (229).
  13. Fig 5: Removing/Installing Second Coast Clutch Backing Plate Retaining Ring
    GM749525Courtesy of GENERAL MOTORS CORP.
  14. Using J 45164  (2), J 21420-2 (4) and J 23327-2 (1), which are part of J 23327  , compress the second clutch spring. See Special Tools .
  15. Using J 28585  (3), install the second coast clutch backing plate retaining ring (230) into the groove of the fluid pump stator shaft assembly. See Special Tools .